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Short tech tips
written by Bas Gielen for Due Posti






Bypass thermostats
If the engine of your car is not warmed up sufficiently -that is the case with a large number of Fiat Spiders- it is likely that the thermostat is out of order or, even occurring more often, the thermostat is not installed properly.

When installing the thermostat, make sure that the smooth-finished, machined neck faces towards the water pump. In case of a correct working thermostat, the end of the thermostat that faces the lower radiator hose, should NOT have a circulation passage, when cold. Circulation starts at ± 190º Fahrenheit ( ± 87º Celsius ). Be very careful in bleeding the system!


Poor idling
Often the problem of poor or irregular idling is credited to a flaw in the injection system, in the carburetor or in the ignition. In these cases it is important to ask oneself as well, when the valve clearance has been adjusted for the the last time.

The most overlooked fuel system problem is false air, a vacuum leak that allows air to enter the engine without having been measured by the airflow meter. It is important to check all vacuum hoses carefully for cracks, mushiness or hardness that prevents a good connection.
So, if your injected Fiat idles poorly and the ignition system checks out and the valve clearance is correct, this is the most likely problem.


Timing belt
Engines with overhead camshafts -like the Fiat 124 Spider- have timing belts that have a limited life span. Every 60.000 kilometers, 37.500 miles or every 7 years (in case of less kilometers) this timing belt should be renewed. The timing belt should NEVER be tightened in between and in case of disassembling -even after only 500 kilometers- must be renewed completely.

When a belt fails, it can cause serious engine damage, bending valves and breaking pistons. At worst, you will need a new engine. Timing belts fail without warning and, on some, vehicles are almost as hard to check as they are to change. In most cases, your only protection is to change the belt at the recommended intervals. Timing belt replacement is not a cheap job but it is less costly than the alternative.

Some technicians may recommend that you replace the water pump during a timing belt job even if there is nothing wrong with it. This is because 90% of the labor to change the water pump has already been done with the timing belt job and some technicians consider it good insurance to replace the pump at this time.
What should be renewed beyond all doubt are the oil seals. Additionally the coolant and the tensioner should be renewed as well. If a bolt is mounted on the crackshaft-pulley instead of a nut, be prepared that this bolt has a LEFT turning thread. Finally, be aware of the correct torque specifications !





Below : an extremely rare mounting instruction for the Fiat 124 Spider hardtop.
Click on the pictures for a larger reproduction.


Carrozzeria Pininfarina Carrozzeria Pininfarina


These tech tips will be completed regularly with new, specific Fiat Spider advice.
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